INTERPUMP
pumps are delivered ready with their first oil filling and transport
plug (red) to prevent oil leakage during shipping. Oil dip-stick with
level gauge and breather hole (black/yellow) are supplied separately.
Before starting up the pump, replace the transport plug with the
dip-stick.
The first oil must be changed after the first 50 hours of pump operation, while successive changes are required every 500 hours.
We
recommend the use of INTERPUMP X.9.9. (SAE 20/30) or equivalent oil
(included with each pump is an instruction manual listing compatible
oils).
Between oil changes, periodically check the oil level in the clear gauge or using the dip-stick, and top-up if necessary.
During scheduled checks, also check that water has not seeped into the oil (if it has, the oil will be whitish in color).
Seepage
may be caused by excessive seal leaks (poor maintenance) or
condensation build-up in surroundings that are very humid or subject to
wide temperature swings. Other components subject to wear that must
be periodically checked and replaced are the gasket seals and suction
and delivery valves. Seals
wear can be noticed by a drop in pump pressure or formation of drops
under the pump where the head is connected to the crankase. If this
happens, the entire seal set must be replaced as soon as possible to
avoid water seeping into the crankase and damaging mechanical parts.
To replace the seal, use the special tool kit or those found in our tool case; always use original spare parts. Wear can be noticed by a drop or variation in pressure, and often machine vibrations of inlet/outlet valve. If
the pump is to remain inactive for an extended period of time, it is a
good idea to drain it completely. To do this, disconnect the inlet and
outlet pipes and run the pump empty for a few seconds (10 sec. max.).
This precaution is absolutely indispensable if the pump is to remain at
a temperature below 0°C, even for a short period of time.
Interpump Pump Trouble Shooting Guide
| Pump is running but does not reach the pre-set pressure |
| Pump is sucking in air |
Check inlet ducts and make sure they are air-tight |
| Valves are worn |
Check and replace |
| Regulating valve seats worn |
Check and replace |
| Nozzle inadequate or worn |
Check and replace |
| Seals worn |
Check and replace |
|
| Pump not sucking |
| Pump is sucking in air |
Check inlet ducts and make sure they are air-tight |
| Suction level too low |
Check inlet water level |
| Inlet valves dirty |
Disassemble and clean the inlet valves or connect the pump inlet to the water mains and pump for a few minutes |
|
| Irregular pressure oscillation |
| Inlet and/or outlet valves worn |
Check and replace |
| Foreign matter present in the valves jeopardizing their functioning |
Check and clean valves |
| Pump is sucking in air |
Check inlet ducts and make sure they are air-tight |
| Water seals worn |
Check and/or replace seals |
|
| Drop in pressure |
| Nozzle worn |
Change nozzle |
| Inlet and/or outlet valves worn |
Check and/or replace valves Check and clean valves
|
| Foreign matter present in the valves jeopardizing their functioning |
Check and/or replace the regulating valve seat |
| Regulating valve seat worn |
Replace |
| Water seals worn |
Replace seals |
| In case of belt drive, belts are slack or worn |
Replace belts or adjust tension |
|
| Excessive noise |
| Pump not being fed correctly |
Check that the suction level is not too low or that the suction pipes are not blocked (e.g., filter clogged) |
| Pump is sucking in air |
Check inlet ducts and make sure they are air-tight |
| Inlet and/or outlet valve springs damaged or broken |
Replace valve springs |
| Foreign matter in inlet/outlet valves |
Check and clean the inlet/outlet valves |
| Bearings worn |
Replace bearings |
| Fluid temperature too high |
Reduce the temperature of the pumped fluid |
|
Water traces in oil
|
| Excessive leaks caused by totally worn water seals |
Replace seals |
| High humidity rate in air |
Change oil twice as often as recommended |
|
| Water seeping from drains between head and crankase |
| Water seals worn |
Replace seals |
| Piston damaged |
Replace piston |
| O-ring on piston bolt worn |
Replace O-ring |
|
Oil seeping from drains between head and crankase
|
| Oil seals worn |
Replace oil seals |
|
| Frequent or premature wear of water selas |
| Pistons damaged or scratched |
Replace pistons |
| Abrasive matter in water |
Install the proper filter on the inlet side |
| Water temperature too high |
Check temperature of inlet water |
| Pump running dry |
Avoid running pump without water |
| Operates for long periods in by-pass |
Limit by-pass mode running to no more than 5 min. |
|
| Excessive vibrations at outlet hose/pipe |
| Pulsation dampener drained (where present) |
Check pressure in pulsation dampener |
| Valves worn or dirty |
Check and replace |
| Pump is sucking in air |
Check inlet ducts and make sure they are air-tight |
| Water seals worn |
Replace water seals |
|